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Field project· Healthcare & Pharma

Double-pass reverse osmosis line for Vita Med dialysis water

Client
Vita Med
Location
Uzgen, Kyrgyzstan
Capacity
RO1500 + RO1000 (36,000 + 24,000 L/day)
Year
2025
Industry
Healthcare & Pharma

Problem

The water that dialysis machines use during blood purification must be free of bacteria, pH-adjusted and of low conductivity. The hardness and dissolved minerals in the feed water threatened both these values and the life of the membranes.

Solution

  • Removal of suspended solids and chlorine with a sand filter and an activated carbon filter
  • Protection against scaling with duplex softening and an antiscalant unit
  • Double-pass reverse osmosis: RO1500 and RO1000 units
  • pH-controlled dosing and an intermediate transfer tank between the passes
  • Lowering conductivity with a demineralisation system
  • Redox-controlled dosing, treated water tank and booster set
  • UV disinfection and 0.22 micron endotoxin filtration after the treated water tank

Result

The dialysis line is supplied with water that has passed through double-pass reverse osmosis and demineralisation; because each stage is arranged to protect the next, the membranes are safe from scale and chlorine and the product water is kept at low conductivity. After the treated water tank, the UV system inactivates bacteria and germs that may enter from the air; because the dead bacteria inactivated by UV remain in the water, they are removed with a 0.22 micron endotoxin filter.

Technical specifications

Double-pass reverse osmosis line

System typeDouble-pass reverse osmosis
1st passRO1500 reverse osmosis unit, 36,000 L/day
2nd passRO1000 reverse osmosis unit, 24,000 L/day
PretreatmentSand filter, activated carbon filter, duplex softening
DosingChlorine, antiscalant, pH-controlled and redox-controlled
Final stageDemineralisation
StorageRaw water, intermediate transfer and treated water tanks
PressurisationRaw water and treated water booster sets
RO unit dimensions2400 × 900 × 1240 mm (W × D × H)
DisinfectionUV system after the treated water tank
Endotoxin filter0.22 micron, removal of dead bacteria
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